Manufacturing Excellence Through Data-Driven Solutions

We partner with manufacturing companies to optimize operations, reduce costs, and drive sustainable growth through proven lean methodologies and digital transformation.

Schedule Consultation
₹100+ Cr
Cost savings delivered
8%
Average OEE improvement
100+
Production lines optimized
15+
Years of experience

Education & Certifications

Manufacturing Management - IIM (NITIE Mumbai)

Lean Six Sigma Green Belt Certified

Project Management & Agile Methodologies

Advanced Analytics & AI Applications

Industry Focus

FMCG & Packaging

Automotive Components

Process Industries

Consumer Goods

Transforming Operations Through Strategic Excellence

With over 15 years of hands-on experience in manufacturing operations, I specialize in driving measurable improvements in productivity, quality, and cost efficiency for mid to large-scale manufacturing companies.

My approach combines proven lean methodologies with modern digital tools to create sustainable operational excellence. I've successfully led enterprise-wide transformations at companies like Ashirvad (Aliaxis) and Manjushree Technopack, delivering significant EBITDA improvements and establishing self-sustaining improvement cultures.

I work closely with plant leadership, cross-functional teams, and C-level executives to align operational initiatives with strategic business objectives, ensuring both immediate impact and long-term sustainability.

Core Consulting Services

Comprehensive solutions designed to address your most critical operational challenges

Operational Excellence & Lean Implementation

  • Enterprise-wide Lean Six Sigma deployment
  • Value Stream Mapping and process optimization
  • Total Productive Maintenance (TPM) programs
  • Overall Equipment Effectiveness (OEE) improvement
  • Continuous improvement culture development
  • Self-managed team implementation

Digital Manufacturing & Industry 4.0

  • Manufacturing Execution System (MES) implementation
  • Industrial IoT integration and data analytics
  • Predictive maintenance systems
  • Low-cost automation solutions
  • Real-time KPI dashboards and reporting
  • AI/ML applications for quality and yield improvement

Supply Chain & Planning Optimization

  • Sales & Operations Planning (S&OP) design
  • Demand forecasting and inventory optimization
  • Strategic procurement and supplier development
  • Network optimization and logistics cost reduction
  • Working capital optimization
  • End-to-end supply chain visibility

Cost Engineering & Financial Performance

  • SKU-level profitability analysis
  • Cost-to-serve optimization
  • Budget planning and variance control
  • Capital expenditure evaluation
  • Energy cost reduction strategies
  • Material cost optimization programs

Client Success Stories

Real results from recent manufacturing transformation projects

Enterprise Lean Transformation - Ashirvad by Aliaxis

Challenge: Multi-plant manufacturing company needed to improve operational efficiency, reduce costs, and establish sustainable continuous improvement practices across their operations.

Solution: Led comprehensive lean transformation including MES-IoT implementation across 100+ production lines, established self-managed teams, deployed TPM practices, and created robust governance frameworks.

Approach: Conducted current state mapping, implemented pilot programs, scaled successful initiatives, and built internal capability through extensive training programs for 200+ operations staff.

₹20 Cr
Business impact achieved
8%
OEE improvement
₹13 Cr
Automation savings
2%
Total cost reduction

Production Excellence Program - Manjushree Technopack

Challenge: Large packaging manufacturer with 2500+ SKUs needed to improve throughput, reduce waste, and optimize resource utilization across multiple production facilities.

Solution: Applied Theory of Constraints methodology to identify and resolve bottlenecks, implemented comprehensive scrap management system, and redesigned production planning processes.

Results: Delivered significant improvements in EBITDA through enhanced productivity, waste reduction, and optimized manpower utilization while maintaining quality standards.

₹16 Cr
EBITDA improvement
8%
Throughput increase
300%
Scrap reduction
10%
Operating cost reduction

Let's Discuss Your Manufacturing Challenges

Ready to transform your operations? Let's explore how we can work together to achieve measurable improvements in efficiency, quality, and profitability.

  • Email: contact@humchumco.com
  • Phone: +91 XXXXX XXXXX
  • Location: Bengaluru, Karnataka
  • Response: Within 24 hours